Insert a 7/16 in drill bit (1) through hole in front axle. Pictures. 0000001116 00000 n The bottom line is this: If you are wanting to wrench on your bike get a service manual for your specific make, year, and model. Now rub the backside of the lever where it is hitting the handle grip. It is crucial for safety and smooth riding performance. Whatever the need, you need to work with specific torques for each part. Improve Throttle Response No two are exactly alike, and each one has its own story. 2007 Harley Davidson Touring Service Repair Manual & Electrical Diagnostics Manual For: (2007) FLHT Electra Glide Standard (2007), FLHR Road King (2007), FLHTC Electra Glide Classic (2007), FLHRS Road King Custom (2007), FLHTCU Ultra Classic Electra Glide (2007), FLHRC Road King Classic (2007), FLTR Road Glide (2007), FLHX Street Glide (2007). Intake Manifold Flange capscrew He said that before they redesigned the compensator. BMW Motorcycles has equipped it with a powerful 895cc engine that delivers 99 horsepower and 67 lb-ft of torque, paired with a six-speed transmission for smooth gear changes. Now, release the locknut and adjuster both nuts slightly. The manufacturer has declared that some of the 2016 model Harley Davidson bikes are not fully disengaging. You can refer to the, The following summaries about tru ball goat release will help you make more personal choices about more accurate and faster information. For complete specifications for your year and model Touring motorcycle download the correct manual for yourbike from the DOWNLOAD CENTER. The 2023 BMW F 900 R is a roadster motorcycle designed for riders who seek sporty performance and a dynamic riding experience. You will need its torque specifications whenever you plan to customize, upgrade or service your Harley Davidson motorcycles. Now release the clutch plates that caused the dragging. Milwaukee 8 models will hold 34 ounces dry and 30 to 32 ounces wet of Harley primary chaincase lubricant. HVr6D 8J4I`Pv. There is nothing wrong with different aptitude levels and how much someone is willing to wrench on their bike. Transmission Sprocket nut lbs. Harley-Davidson Bronx Specs. Which my wrench clicked at about 120. Scribe a line on the transmission sprocket nut and continue the line on the transmission sprocket as shown. 1WARNING 1WARNING 1WARNING 1WARNING Kit Numbers 33044-03A, 33045-03A 1 of 6 STOCK 5 - SPEED SE 6 - SPEED 1st 3.210 3.210 2 nd 2.209 2.209 Pinion Gear nut Likewise, in Harley Davidson motorbikes, special spark plugs send the electrical flow (or current) from the ignition to the combustion chamber. My question was about the posted rear axle torque value for the '06 VRSC . Though I didn't make it quiet to the 50 degree line. 32-40 inch pounds 27-32 foot pounds Instead, we suggest you look for the Harley Torque specs PDF for your specific model. Countershaft nut (early 1983 and earlier) is 105-120 ft-lbs torque. TC96 2007 Engines Exhaust Length endobj Rear Brake Disc screws These are two questions which should not be asked. In the 2.1 Fastener Torque Values table it shows 17 to 23 ftlbs and in the text it shows 13 to 15 ftlbs. Not everyone has a mechanical aptitude. Then we've got the BAKER 9-Plate Street . We have briefly discussed Harley Davidson torque specifications for only a few components and models. Come join the discussion about performance, modifications, troubleshooting, builds, maintenance, classifieds and more! Estimate Top Speed These specs come from the engineers who designed and built the bikes. MT MT 4. Then you need to adjust the tension in the clutch cable and loosen until the handle gets between 1/16 or 1/8 inches of play. Exhaust Install a TC 88/95 cam in. Measure the free play to be sure that it falls within the ranges specied for a hot or cold engine. Who Manufactures Harley Davidson Spark Plugs? 30-45 foot pounds Re-adjusting the Jam Nut And Derby Cover: Once you have finished the adjustment task, it is time to re-adjusting the jam nuts and derby cover in their positions. Means it does not require any typical clutch adjustment. When installing new tires, upgrading the motorcycle components, or repairing damaged parts, you need to remove and install many screws and nuts. It just seems like 75 is pretty weak.. 06. 25-40 foot pounds What I know off the top of my head: 1.) 3/8"-16 bolt: 40-43 ft/lbs (rear rotor bolts) 7/16"-14 bolt: 68-72 ft/lbs (pulley bolts and hub bolts) Make sure that all fasteners are clean and dry before applying the thread locking compound. . A 5/16-inch bolt should be tightened to 12 foot-pounds. Therefore, tighten the jam nut . Shop Manual Appendix 0000008030 00000 n Derby is 84-108 inch (7-9 ft.) lbs. The pictures below will help you understand why I dont give torque specifications when asked. When component part replacement is necessary, use the engine type and serial number to identify the correct part. Clutch release rod adjusting locknut: 34-42. clutch hub nut: 50-60. The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 . 3. Henceforth, you must know the Harley Davidson engine torque specs and other parts. <>>> See Figure 58. They changed the Compensator system on the 103in between 2013 and 2014. 144 Nm @ 3000 rpm is the torque value for the Harley Fat Boy 114. bottle should specify.Oh and don't forget the clutch nut is a left hand thread. Use 75/90 wt in the differential on 1963 & newer Harley & Columbia. (.1P If someone cannot determine the bare basics of socket and wrench sizes they shouldnt be wrenching on their bike. Even why wont anyone love to have Harley on their preference list? The measurement remains the same for all the Sportster XL from 2004 to 2006. 88 cu. Sometimes you can even shift up into second and then down into the first. 22.71 litres (6.00 US gallons) Oil capacity. lbs. Charging system. SOURCE: need dry clutch torque specs for a ducati monster s4. Use a Torx driver and bit to remove the four Torx bolts on the derby cover. Shaft fit in rocker arm support plate (loose) - 0.0007-0.0022 0.018-0.056, Fit in crankcase (loose) - 0.0008-0.0020 0.02-0.05, Valve guide in head (tight) - 0.0020-0.0033 .0060.051-0.084Valve seat in head (tight) - 0.003-0.0045 0.076-0.114Head gasket surface (flatness) - 0.006 0.0152, Fit in guide: exhaust - 0.0015-0.0033 0.038-0.084Fit in guide: intake - 0.0008-0.0026 0.020-0.066Seat width - 0.040-0.062 1.02-1.58 Stem protrusion from cylinder head boss - 1.990-2.024 50.55-51.41, 72-92 lbs @ 1.751-1.848 in.38-49 lbs @ 1.577-1.683 in.33-42 kg @ 44.45-46.9 mm17-22 kg @ 40.1-42.8 mm, 183-207 lbs @ 1.282-1.378 in.98-112 lbs @ 1.107-1.213 in.83-94 kg @ 32.6-35.0 mm44-51 kg @ 28.1-30.8 mm, 2.105-2.177 in. Apoliggize if this a beaten subject. for 2007/08 HD, Harley Camshaft Agreed! Performance Calculations Milwaukee 8 models will hold 34 ounces dry and 30 to 32 ounces wet of Harley primary chaincase lubricant. But I read somewhere that mid-ninties Evo's should be about 80 lbs on clutch nut,and 130-150 ft. lbs. Rear Brake Caliper mounting screws There you will find explanations on Harley Clutch Adjustment Torque specs too. They should be the same for 2001 Dyna. 5. Following its customization, people often change the exhaust pipe or muffler to get the unique roaring sound from, Read More Tips on Changing Harley Davidson Exhaust Pipe Detailed ExplainedContinue, Ask any motorcycle rider, and they will tell you the importance of maintaining the right tire pressure. #7. 3.80 litres (4.02 US quarts) Other specifications. __transmission sprocket nut at 60.. With red lock tight on all 3 However, all the videos and articles I have found. Id call your service department to double check your numbers. 0000003988 00000 n Inner primary bolts: 18-24 ft lbs. lbs. If you have a Harley Davidson vehicle and its clutch is not engaging, that means the clutch is too tight. TorqDrive provides more disks in less space, allowing us to add up to 6 additional frictions disks to the clutch pack over stock. Step 1 It never ceases to amaze me on how many people seem to think that every nut and bolt on every model and year of bike are the same. If they find gas presence, your deal will clean the clutch system and will reassemble the clutch master cylinder again. On the topic of chassis characteristics, responsible for road holding . The first service manual picture is of the final torque of the compensating sprocket bolt on a 2012 Street Glide with a 103cu engine. This article aimed to let you know about how to adjust Harley clutch cable. 100 in lbs for the clutch diaphragm bolts. Then you have the tools for repeating the same task later and for any other work you want to perform. Sometimes, you may even like to customize the bike. 46-50 A maximum output. This page was generated at 06:17 PM. Clutch hub nut (left handed threads) 60-80 foot pounds. Not adjustable. Color options. Sportster Using Red thread lock on transmission main shaft prior to installing the clutch hub nut. Sportster Unlimited Blake Bleeder Nipples Harley-Davidson CVO Street Glide Specs. When you dont know about Harley Davidson torque specifications, you wont be able to service or upgrade the motorcycle. BaggerDave. QO_(44? Otherwise apply general torque specs according to bolt size. People want quik and easy not right. Long story short, knowing the Harley Davidson torque specs will help you install, service, and repair different motorcycle hardware. Copyright 2023 Ride It Wrench It on the Foodie Pro Theme. But I have a question about the torque vaules. Gear Ratios Camshaft Specifications Buy Books and Manuals lbs. 0000008358 00000 n 17-22 foot pounds In the next few sections, we will show you the most-required torque and its specifications. Air Density, Harley-Davidson EFI Learn how to replace it on your bike! M. Belt Drive Rammer Performance Air Cleaners the torque specs for the pressure plate to flywheel are 14ftlbs. Within 7000 miles the nut came loose. 0000004810 00000 n 1/4 inch bolts Actually, it's 96 in lb = 8 ft lb, but 100 is close enough. In the above table, we have only described Harleys most widely required torque numbers. lordharold, Jun 2, 2012. After that, go down in the transmission cover area, where you can notice that the shaft has a slot. Carburetor Troubleshooting Its time I addressed the issue of tools & torque specifications. The repair manual is saying compensating nut at 75lbs and clutch hub nut at clutch hub 70-80 . <> Also, you won find the right wrench or screwdriver to work with the nuts, bolts, screws, and different parts of the motorcycle. XL 60-65 foot pounds If you are unsure of the proper torque value to use, here is a general chart of fastener torque values. Posted on Aug 09, 2009 Rear Shock Absorber Contact point (2) must have edge of drill touching the edge of fork leg. $20 Bike Lift Spark plug size. 15-17 foot pounds Including all these torque specs for Harley in a single article is nearly impossible. ). With this drive-train, the Harley-Davidson Street Glide Special is capable of reaching a maximum top speed of . (95.25 mm)Stroke - 4.00 in. See Figure 1. First, take the transmission cover off, and you will find two small screws, the cover and the O-ring behind it. Therefore, you need to eliminate them all first and keep them aside. 25-30 foot pounds 12 V, 28 Ah, 405 CCA sealed and maintenance-free. You can refer to the answers below. This is from the 17 Touring Service manual. basics of Fuel Injection explained, DEWEY'S Regency Suspension Bridge- Mills County, TX, Reset Service Mileage Indicator 2022 Harley Davidson Touring Motorcycle, San Diego Road Trip- Return To Fort Worth Texas, Fort Worth TX To San Diego CA- Days 2 And 3. I opted for a machine shim.. they didn't come out with the updated comensator until 07. There is an issue if they cannot determine the size of the socket or wrench they will need. Engine Tuning EVO 64 HP Stage 1 Evolution Unlimited 94660-37B, and a torque wrench, tighten the nut to 50 ft-lbs. 100 in lbs for the derby cover. CUSTOM According to Clymer, SAE 2 grade bolts, as specified by the Society of Automotive Engineers, should be tightened as follows: A 1/4-inch bolt should be tightened to 6 foot-pounds. Tuning a CV carb 0000009563 00000 n Shop Nowhttps://www.jpcycles.com/search/search?N=28012732&Ntt=clutch&Ntk=All&SessionMotorcycleDimensionValueId=?utm_source=youtube&utm_medium=description&utm. (85 cc) bathtubCam system - Twin cams, chain driven with spring loaded tensionersMax. You can refer to the answers, The following summaries about unscented goat milk soap will help you make more personal choices about more accurate and faster information. Street Engine, The . Which starts here in the milwaukee area on Wednesday. Clutch: Multi-plate with diaphragm spring in oil bath: Driveline: Chain, 34/46 ratio primary drive: Fuel consumption: Harley-Davidson CVO Limited Specs. Two lines in nut on Compensator and one line in clutch hub nut. Kinda a tall order, but would anyone know the torque specs for the engine covers of the rushmore roadglides? Table of Contents Failure to maintain the Harley clutch lever and all fasteners can result in damage or injury. Now you should slacken the larger lock nut by unfastening it with your fingers. You can refer to the answers. Each motorcycle has hundreds of screws, nuts, and bolts for different hardware. It shows its engine will generate 144 Nm of torque power with 3000RPM engine revolution. Torque specs seem off. If you are typical shovelhead issues on your Harley, then disassemble the clutch and clean the friction plates with a brake cleaner. Gearcase Cover screws 10. Find out how to access AutoZone's Torque Specifications Repair Guide for 300, 300C & Magnum 2006-2008, Charger 2006-2008. Hello everyone not sure of this is the correct place to ask this question, but I have an 2004 road King fi.